BigRep Expands into High-Temperature 3D Printing with Strategic HAGE3D Acquisition

In autumn 2023, the leader in large-format 3D printing, BigRep, announced its acquisition of HAGE3D, an Austrian company known for its extensive large-platform, fused filament fabrication (FFF) systems. This move enabled BigRep to broaden its spectrum from low-to-high-temperature solutions across the globe, bolstering its market reach. Subsequently, it declared a SPAC deal to offer its stocks on the German market, expected to finalize by the first quarter of 2024 with a valuation of approximately 157 million euros.

Following the acquisition, BigRep introduced two advanced high-temperature 3D printers— the ALTRA 280 and the IPSO 105. These machines, initially named PRECISE and MEX in Europe, are now launched in Africa, Europe, and the Middle East. They are tailored for industrial uses in critical fields like automotive, aerospace, and defense, featuring full automation.

“We are delighted to expand our product range with high-performance filament extrusion using our open-system strategy, enhancing the potential market of our offerings through the recent acquisition of HAGE3D,” said Dr.-Ing. Sven Thate, Managing Director at BigRep GmbH. “The ALTRA 280 and IPSO 105 stand as revolutionary industrial AM solutions for our European clients, equipped with various temperature controls to support an extensive range of material options. We aim to bolster customer success with our comprehensive 3D printing ecosystem, which includes intuitive software, worldwide customer service, and an eLearning platform,” he added.

The ALTRA 280 and IPSO 105 are designed with open material systems capable of processing everything from standard to high-performance polymers. These printers are engineered for speed, precision, and reliability, geared towards pushing boundarites into new application domains thanks to their high-temperature capabilities.

“We believe that both machines will transform the way manufacturers approach additive manufacturing, especially in the aerospace, military, and automotive segments, where high-performance parts are crucial,” said Thomas Janics, Managing Director for HAGE3D GmbH. “They are a combination of reliability, precision, large volume, and high-temperature capabilities and are engineered to push the boundaries of what’s possible with AM.”

BigRep ALTRA 280

The large-scale ALTRA 280 features a build chamber measuring 500 x 700 x 800 mm with a volume of 280 liters, capable of reaching temperatures up to 180°C. This makes it suitable for printing high-performance materials such as ULTEM 9085, TPU 98A, and PEEK (AM200). Designed for elevated productivity, the printer is equipped with dual DSX extruders that can each heat up to 450°C, accompanied by two respective backup extruders, ensuring long-term reliability. For ease of use, it incorporates a fully automated calibration and pre-heating procedure that starts at the push of a button. These capabilities facilitate the consistent production of complex prototypes, functional production parts, and ready-to-use items.

Additional features include:

  • Robust construction, precision ball screws, and high-performance servo motors
  • Integrated sensors and high-definition wide-angle camera for live tracking
  • Minimum layer height of 0.05 mm
  • Options for hotends include Precise, Power, or High Flow
  • Top printing speed of 350 mm/s
  • Advanced airflow control for consistent heat distribution and print cooling
  • Dual filtration with active carbon and HEPA filters
  • Interactive LED touchscreen interface
  • Smart filament detection with automated pause and resume printing feature

BigRep IPSO 105

The smaller yet robust IPSO 105 offers a substantial build volume of 105 liters in a 400 x 600 x 440mm chamber. BigRep describes it as a versatile industrial tool with exceptional temperature management, balancing cost and performance efficiently for a high-temperature device. Its enclosed heating chamber can achieve temperatures up to 100°C while the bed heats to 80°C. This printer excels in producing tools from high-performance materials such as PEKK, PC FR, and PEKK-CF.

Similar to the ALTRA 280, the IPSO 105 features automated setup processes, smart filament sensors, and dual DSX extruders capable of handling up to 450°C. It seamlessly shifts to a secondary extruder upon detecting any issues, ensuring continuous and versatile printing capabilities in multi-material or multi-color configurations.

Other features include:

  • Precise or Power hotends
  • layer thickness from 0.05 mm
  • maximum print speed up to 200 mm/s
  • stepper motors with encoder
  • filtration system with active carbon filter and HEPA filter
  • LED touchscreen
  • wide-angle color HD camera for real time remote monitoring

Both the ALTRA 280 and IPSO 105 are available for purchase now.

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