I’m getting mildly annoyed with this problem, and yes, that’s after I willfully and knowingly accepted that this is a moving mechanical device with lots and lots of ways to invite Mr. Murphy…
I’m not a constant user of the printer, only one of me, and lots of other demands on my time, so, I’m fully prepped to do a manual re-tramming of the bed and then the 25 point mapping probe after the unit’s sat ignored for a bit. For the past year, using a 0.102mm steel feeler gauge, I’ve found my Z-offset needs to be around -2.50 to -2.60 between uses.
In the past 3 weeks I’ve run a lot of multi day prints, and yes, I finished off a nozzle and replaced it in the middle of these print jobs. 95% of them ran flawlessly.
The last two attempts of just under 48 hour prints failed - first one with some sort of apparent layer shift about 74%+ into the job - everything shifted forward hmm about .5 cm, for about 10 layers, then it just gave me a big ball of fused spaghetti sitting on the main print of parts (filament happened to be white, so it’s apt.) Was only able to salvage ~50% of that part run (It’s a multi part print).
Let everything cool off for an hour, tried again. Nope…it didn’t wanna.
Masses of blobs of pla by layer 4, crappy adhesion etc. No apparent leaking at the nozzle, not even crisped PLA.
So, stopped the print job and with other demands had to wait 4 days to get back to it to investigate
I’ve come to learn that with the CR10 Smart Pro, stock as I have mine, re-doing the tramming from first principles generally solves the issue. If that isn’t it, then I have to dig further. (full disclosure: I did adjust my X axis about a year ago using two Top hitch pins that are 15.23 cm +/- 0.005 mm if I read my Vernier caliper correctly - that was a fun experiment with a stationary disk/belt sander.)
Today was no exception to that rule. re-trammed using the 5 points. There is definitely some warp happening, as the center point just generally is out relative to the 4 corners, and the z offset today is -2.05. It’s as if whatever caused that layer shift also altered the shape of the bed. And yes, I run my bed at 65 deg. C., nozzle at 210 deg C for PLA+. I do my tramming at that those temps as well, and it generally works well. I do not have the unit in an enclosure as yet - I have one, but need to do some minor reno work before I can set up a new space for the printer using the enclosure. (power outlets, remove a shelf system, install lighting…)
What I am tending to notice is that the rear right corner when looking from the front of the machine, seems to be the corner that “pops” the most. I find it always has the most play, and won’t stay put. I can certainly drop a bit of antivibration locktite here, but it also feels as if the tensioning springs are part of the problem - and mine are the ones that came with the unit. My belts appear to me to have the correct tension as well - nothing struggles to move.
Any general thoughts on this? The printer works like a champ when it works but when it decides to hiccup, it always seems to be when I’m away. (and no, I’m not using the camera or the wifi controller built in - I refuse on principle to use Creality Cloud after reading their terms of service).